Solvei8 for Denim Manufacturers
Ananta manufactures 3 million garments per month, including denim, suits, and lingerie. With a strong focus on fabric and wash R&D, they are also committed to measuring their environmental impact as a leading denim manufacturer. Due to high production volumes and frequent style changeovers, Ananta requires an easy-to-manage, visual production tracking system capable of handling multiple product types (denim, suits, lingerie).
Solvei8 introduced a user-friendly, QR code-based system tailored to each factory’s unique processes. This ensured seamless integration of our Quality Management System (QMS) and Production Management System (PMS) with individual factory workflows. Additionally, Solvei8 implemented a washing management system that supports customized wash programs for different styles and processes. This strategic move led to the following positive outcomes:
- Production Control - Enabled production tracking from fabric inspection through to packing.
- Production Control - Capable of handling multiple embellishment and washing cycles, ensuring 100% traceability down to the per-piece level.
- Production Control - Implemented a Cut Supermarket process to manage efficient line feeding and eliminate WIP buildup.
- Quality Management - Rework and RFT tracking to ensure a high Right First Time (RFT) rate as a key manufacturing KPI.
- Language Localization - All input and output applications support Bangla, ensuring high user adoption.
- Business Intelligence - Predictive trend analysis integrated into the production control board to enable proactive control of daily targets.
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